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Téma: Casting vs Forging - Why Use Casting

What is Forging?
When it comes to selecting a type of forging for the production of a vital metal component, customers have a plethora of alternatives to choose from. It might be difficult to determine the best decision because each methodology has its own set of advantages and disadvantages that revolve on price and logistics. Choosing the forging approach, on the other hand, provides a slew of benefits that are not accessible with any other process. Metal forging provides the highest value in terms of both pricing and overall quality. This is especially true when the application necessitates the use of maximum part strength, bespoke sizes, and essential performance standards. Forging is the process of applying heat and mechanical energy to steel billets or ingots in order to alter the form of the material while it is still in a solid state.

What is Casting?
Casting is a procedure in which metal is heated until molten before being poured. When the metal is in the molten or liquid condition, it is poured into a die casting mold or vessel to form the shape that is required. Casting is a manufacturing method in which a liquid material is generally poured into a mold that has a hollow chamber of the required form, and then allowed to solidify as a result of the pressure applied to the cast. The solidified portion, also known as a casting, is expelled or broken out of the mold at the end of the process to finish it. Common casting types are die casting, sand casting, investment casting, etc. Casting materials are often metals or a variety of time-setting materials that cure after being mixed with two or more components; for example, epoxy, concrete, plaster, and clay are all time-setting materials. Casting is most commonly employed for the production of complicated forms that would otherwise be impossible or uneconomical to produce using alternative technologies. Heavy equipment such as machine tool beds, ships' propellers, and other similar items may be cast readily in the desired size, rather than having to be assembled from a number of smaller parts.

What is the benefit of using castings?
Castings are used for a broad range of wearparts and components that are too big, sophisticated, detailed, or otherwise inappropriate for the forging process, such as valves and pistons. We can forge pieces up to 50kg in weight, however the sheer amount of energy required to forge larger things makes casting a far more realistic option in most cases.

Currently, we are casting mining and earthmoving components up to 580 kg in weight. If necessary, we can cast weights of up to 3000 kg. One of our specialties is the manufacture of manganese work hardening screens. Through careful alloy selection and the use of time-tested heat-treating techniques, we have discovered that we can manufacture castings that are excellent in quality, strength, and wear resistance. The casting technique is better suited for the production of items that require interior cavities.

The following are some of the benefits of casting:
In terms of casting weight, there is no actual upper size limit.
A wide variety of alloy options are available.
Because forgings are solid, it is much more difficult to bring bespoke alloys into production, whereas with castings, alloys like as Chrome, Nickel, and Moly may be introduced during the molten stage.
In many cases, tooling is less costly than forging dies.
Production "runs" must be reduced in size.
Parts that are complicated or intricate are not an issue.

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Válasz: Casting vs Forging - Why Use Casting

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Válasz: Casting vs Forging - Why Use Casting

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